There's 2 episodes in the original series that I can remember of where they call upon the Zords almost right away without a monster growing in size. The 2nd episode of the Green Ranger arc where the other 4 rangers actually do call upon the Megazord without a monster to battle and then the T-Rex Dinozord and Dragonzord are summoned during the Pirantishead fight even though he wasnt made to grow.
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